My Folding Mule Project
Posted: Sun Dec 04, 2022 9:28 am
I wanted to share a recent project that I’ve been working on with my most recent Mule purchase. This is the second Mule for me, and I realized that even though I love the concept behind the Mule Team I don’t ever carry fixed blade knives. Since I carry a pocket knife everyday I decided to modify this m398 Mule into a folding knife. This way it will get tested doing all of the tasks that I use my regular knives for.
Ok, enough about my reasoning here let’s get to the good part! For my design I decided to go with a finger choil since that is what I like. I’ve also started planning to make another folding Mule that will keep the original Mule shape but will probably wait for either the Rex T15 or the SPY27 production Mule for that one.
Here is my mock up of the design, which is made out of 1/8” MDF and 1/4” plywood. I went through a couple versions of this before deciding on this one, which felt the best in my hand. This is the same low tech method that I’ve used to design folding knives in the past, it’s just this time I started by drilling for the pivot in MDF, placing the knife on a pin in the hole, and tracing out the Mule blade. Conveniently, the Mule already has a perfect 3/16” hold for the pivot.
Now for the point of no return!
My plan for this knife is to make a titanium liner lock using .060” thick material for the liners. For the pivot I am using Ticonnector hardware, phosphor bronze washers, and a steel pivot bushing. While the knife is being fitted I am using a single stand-off, but will either add a second one or make a backspacer. For scales I have some twill carbon fiber that I am planning to use, but I haven’t started on those yet.
Anyways, here are the progress pics. Please keep in mind this is not close to my finished work so it’s a little rough. All of this is done free hand with low tech tools (bandsaw, 2x72 grinder, drill press, dremel), so no mill or CNC.
Obviously there is still a fair amount of work to do here. Next step is going to be drilling for the detent ball and setting it, along with the indent in the blade for the detent. Once I’m happy with the fit and lockup I’ll get to work on the scales. After the scales are made I will sand and bead blast the liners, then carbidize the lockbar to prevent lock stick. Also I will make a titanium deep carry clip out of .040” Ti.
Feel free to ask questions and offer criticism. Hope you all like this or at least find it interesting.
Ok, enough about my reasoning here let’s get to the good part! For my design I decided to go with a finger choil since that is what I like. I’ve also started planning to make another folding Mule that will keep the original Mule shape but will probably wait for either the Rex T15 or the SPY27 production Mule for that one.
Here is my mock up of the design, which is made out of 1/8” MDF and 1/4” plywood. I went through a couple versions of this before deciding on this one, which felt the best in my hand. This is the same low tech method that I’ve used to design folding knives in the past, it’s just this time I started by drilling for the pivot in MDF, placing the knife on a pin in the hole, and tracing out the Mule blade. Conveniently, the Mule already has a perfect 3/16” hold for the pivot.
Now for the point of no return!
My plan for this knife is to make a titanium liner lock using .060” thick material for the liners. For the pivot I am using Ticonnector hardware, phosphor bronze washers, and a steel pivot bushing. While the knife is being fitted I am using a single stand-off, but will either add a second one or make a backspacer. For scales I have some twill carbon fiber that I am planning to use, but I haven’t started on those yet.
Anyways, here are the progress pics. Please keep in mind this is not close to my finished work so it’s a little rough. All of this is done free hand with low tech tools (bandsaw, 2x72 grinder, drill press, dremel), so no mill or CNC.
Obviously there is still a fair amount of work to do here. Next step is going to be drilling for the detent ball and setting it, along with the indent in the blade for the detent. Once I’m happy with the fit and lockup I’ll get to work on the scales. After the scales are made I will sand and bead blast the liners, then carbidize the lockbar to prevent lock stick. Also I will make a titanium deep carry clip out of .040” Ti.
Feel free to ask questions and offer criticism. Hope you all like this or at least find it interesting.