Shawn,Deadboxhero wrote: ↑Wed Oct 25, 2023 9:13 amYou get what you pay for.
Bonded stones are completely different than electroplated stones.
Just like with knife steel, It's not just the carbides or with stones the diamonds that are so important, but also the matrix that supports them.
With electroplated stones It is not a renewable surface. Once that single layer of diamond or CBN wears out you'll need to buy a new one.
Figure 1a: brand new Atoma, abrasive grains rest on surface causing rough surface finish.
Figure 1b: used Atoma, less cutting performance due to reduced abrasive grain volume from tear out and dull grains. Corrosion due to loading.
When you buy a resin bonded stone it is at minimum 1 mm thick with abrasive all the way through with a renewable surface that can be conditioned.
Diamond and CBN grains will go dull. Just because they are super hard, doesn't mean they can hold their sharp cutting facets forever.
When dulling happens, it's nice to be able to condition the abrasive grains on the stone surface without tearing everything out of the plating.
Electroplated stones are more prone to tear out.
Figure 2: A closer look at the abrasive grain tear out on the atoma from use, some areas of diamonds have been completely uprooted while others have been sheered off leaving a flat diamond "root" behind.
Electroplated stones will also will make an extremely rough surface finish at the SAME grit rating since the plated abrasive grains protrude so high from the plating allowing them to penetrate deeply into the steel that is being cut.
A resin diamond stone will leave a brighter, smoother finish with less deep scratches than a plated stone. The abrasive grains are also more secure since they are bedded into the resin stone rather than sitting on top surface like on the plated stone.
Figure 3: a CGSW resin bonded diamond stone, diamond abrasive (yellow) in a "sea" of resin (white)
In conclusion, the resin diamond stones will also have more longevity, stay sharper and will be less prone to premature damage and can be reconditioned when comparing to a plated stone.
So, a plated stone is not simply a cheaper option, it's a completely different option.
kennbr34 wrote: ↑Wed Oct 25, 2023 8:32 amI'd love to try the bonded stuff, but the only reason I'm even considering the Atoma line is because of how cheap electroplated diamond hones have gotten since 2003.Deadboxhero wrote: ↑Wed Oct 25, 2023 8:14 am23% of the volume in the 15v is harder than ceramic.
When shaping a sub micron area at the apex it's nice to be able to cut all features to shape rather than only 77% of it.
Use bonded diamond/cBN.
Don't waste money on atoma/DMT
Those work best for flattening ceramic stones.
This isn't 2003 anymore, it's 2023 and there are a lot of bonded diamond/cBN products on the market.
Such as the venev resin bonded diamond from Gritomatic, Nanohone resin bonded diamond. Columbia Gorge Works Resin Bonded diamond etc
This response is so professional it seems quoted from a journal article. Are you publishing these findings?